• Generic API Manufacturer In Multi Therapeutic Domains
  • Best Quality Management & Quality Assurance
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Welcome to Forellabs

Forel Labs has a great emphasis on Versatility of the plant that is considered to meet the strategic short-term goal of FDA approval and long-term goal of IPO. Forel Labs is promoted by NRI technocrats with a team of well-rounded bulk drug manufacturing expertise, global market exposure and connected customer network.

Production

Facility Overview

  • 2 Intermediate areas with built up area of 3423 Sq.Mts
  • 2 Pharma modules with built up area of 864 Sq.Mts for API with GMP facilities
  • Pharma modules AHU is class 1,00,000

Equipment & Capacities

  • SS Reactors Qty of 17 No.s (1 KL - 5 KL). Glass Lined Reactors Qty of 5 No.s (2 KL - 5 KL)
  • Centrifuges Qty 6 No.s ( SS316 48” and SS316 36” cGMP model Manual Top Discharge)
  • Drying ( Tray Driers 2 No.s, Vacuum Tray Drier 1 No., Roto Cone Vacuum Drier 1 No.)
  • SS and GL Reactors equipped with various agitators to suit different process applications and variable frequency drives . All reactors provided with primary heat exchanger followed by secondary heat exchangers.
  • 300 TR cooling tower to support the process needs.
  • Purified Water Generation System with 14KL / day output capacity.
  • Clean rooms with unidirectional material flow.
  • Clean room for re packing
  • Nutsche Filters Qty of 2 No.s, Leaf Filters Qty of 2 No.s,Candle Filters Qty of 2 No.s and Multi Mills Qty of 2 No.s (cGMP Model)
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Utility

Facility Overview

  • This block has built up area of 1200 Sq.Mts
  • Utilities and security located in the ground floor with dedicated facilities for Electrical Panels , Cooling Towers , Compressors, Chilling Plant and DG Set
  • Administration area located in the second floor

Equipment & Capacities

  • Chilling plant 100 TR +5 deg centigrade.
  • Chilling plant 50 TR – 20 deg centigrade coupled with reactors to control exothermic reaction and other process requirements.
  • 320 KVA Greaves Cotton make DG Set to cover all backup needs of process and utility equipment.
  • 950 KVA Transformer
  • Two 200 TR cooling tower at 30 deg centigrade to serve the needs of chilling plants.
  • Overhead water tank with capacity of 26 KLs to support all utility, QA and R&D needs
  • Power Control Center.
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Boiler House

Facility Overview

  • This Block has built up area of 240 Sq Mts
  • Separate Coal Storage Shed of 80 Sq Mts

Equipment & Capacities

  • 3 Ton /hr steam generation horizontal three pass boiler at 10.54 kg/cm2 pressure
  • Pressure powered condensate transfer pumps
  • Boiler equipped with Air pre heater, Multi cyclone Dust collector and Bag filter
  • Steam traps for efficient recovery of condensate
  • Pressure powered condensate transfer pumps for transferring collected condensate to boiler
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Warehouse

Facility Overview

  • This block has three floors each with an area of 366 Sq Mts
  • Raw material and intermediates storage area of 732 Sq Mts
  • Finished goods dispensing area of 366 Sq Mts

Equipment & Capacities

  • Cold room facility < 25 deg centigrade
  • De-dusting area with air curtains
  • Flame proof electronic weighing balances
  • Fire safety system
  • Well ventilated area
  • Adequate number of sampling and dispensing rooms for liquid raw materials and solid raw materials
  • Unloading platform supported with roof
  • Pallets for raw material storage
  • Rejected materials controlled under lock and key to prevent their unauthorized use in manufacturing.
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